Multi-Process Thermal Spray System for Airline Overhaul

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This custom robotic thermal spraying booth with a 4-axis Gantry robot is ideally suited for Plasma spraying, HVOF spraying, and Arc Spraying coatings on aircraft turbine engine and airframe components. The main spindle provides rotation up to 600 rpm. A secondary spindle provides indexing capability for processing fan disks. Also included is a horizontal spindle to provide rotation for long shafts placed horizontally on roller assemblies. With the Siemens CNC control, programming is easy, and precise motion control of all machine axes is guaranteed.

The thermal spray machine enclosure is a large, sound absorbing room with a large dual-leaf load door containing two viewing windows. Parts are loaded through these doors onto the rotary table. A dual pivot jib hoist is offered to facilitate this. Overspray dust is collected through a reclaim floor below the spray area in the cabinet.


System features & benefits

  • Progressive 100HE™ plasma spray system
  • Sulzer Metco 9MB plasma torch
  • Praxair Tafa JP-8000 HVOF
  • Thermach AT-400 arc spray system
  • Two Progressive Surface wheel powder feeders
  • Gantry robot
  • Siemens CNC control
  • CITS closed loop multi-process thermal spray control system
  • Exterior dual pivot jib hoist for loading parts into the thermal spray booth
  • CO2 cooling system
  • IR temperature measurement on part during spraying
  • Closed loop air filtration system with cartridge and double HEPA filters and continuous particle measurement, Particle Emission < 10 nanogram/cubic meter


Our machines meet your application-specific needs, Procisely.

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Multi-Process Thermal Spray System for Airline Overhaul

Multi-Process Thermal Spray System for Airline Overhaul

Multi-Process Thermal Spray System for Airline Overhaul