Thermal Spraying

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Our unique combination of system engineering expertise, leading edge process development, and lifetime support, allow us to provide customers with the right solution to their processing needs.

Robotic Plasma Spray Booth with Powder and Suspension Material Delivery

A truly Progressive plasma spray system with APS and SPS integration

This flexible robotic system is designed to apply thermal spray coatings to components using the 100HE Plasma torch. An ABB arm robot manipulates the spray nozzle around the part, which rests on a tilting rotating spindle. A well-ventilated, brightly lit acoustical enclosure isolates personnel from harmful noise, light, fumes, and dust. A dust collector and exhaust blower are provided to continually draw heat and dust from the process cabinet.

Computer Integrated Thermal Spray (CITS) system to control all spray processes, manage part programs and recipes, control ventilation and safety systems, log data, and provide operator interface
ABB 2600 robot with IRC5 controller offers a large working envelope for various geometries
250 rpm tilting rotating spindle with 500lb capacity
Progressive Surface 100HE plasma torch
Progressive LiquiFeederHE and Liquiedge water shroud
Power supply & arc starter, 215,000 btu/hr heat exchanger
Ladder and railing around the booth for locating some of the auxiliary components on the roof
Progressive closed-loop gram rate controlled dry powder feeder
Integrated part cooling module